Granular Biochar Compost Based Fertilizer Production
Application
Biochar as fertilizer, animal manure, biogas waste, industrial organic waste, humus, etc
Capacity: 1-20 T/H
Material Moisture: 5%-40%
Cost:$50,000-$500,000
If you want to use biochar as fertilizer, it is an ideal choice to mix biochar with compost to make organic fertilizer granules. For this, YUSHUNXIN can offer you professional granular biochar compost based fertilizer production plans. They can help you make quality char-based fertilizer quickly with both wet and dry compost materials. The whole system ranges 1-20 t/h capacity and $60,000-$500,000 costs. In addition, if you need, we can also offer you biochar making machine and composting equipment for carbon-based fertilizer pellets preparation. Welcome to contact us for the customized fertilizer solutions.
Why we need to crush and mix biochar with compost for biochar fertilizer granulation?
When you plan to use biochar as fertilizer and make char-based fertilizer pellets, there are two essential steps.
Producing nutrient-rich char based fertilizer – mixing with compost
First, it is advisable to mix biochar with compost. Because using biochar as fertilizer mainly aims to reduce the fertilizer nutrient loss. However, it needs compost to provide essential nutrients and organic matter for the growth of crops and plants. This is key to granular biochar compost based fertilizer production, which not only enriches the soil with nutrients but also enhances soil structure and fertility over time. For this, YUSHUNXIN can offer you economical disc mixer and effective double shaft horizontal mixer.
Crushing is beneficial for granulating biochar fertilizer quickly
For one thing, crushing biochar into smaller particles increases its surface area, which is crucial for effective nutrient supply and better fertilizer utilization rate. For another, the crushed biochar and compost powder ensures that materials can efficiently interact with each other during granulation, leading to a more uniform and effective carbon fertilizer manufacturing. Here, to quickly biochar and compost crushing, it is an ideal choice to buy new type vertical crusher or semi-wet grinder.
In addition, a batching machine plays a pivotal role by ensuring precise proportions of biochar and compost feeding. This precision is vital for maintaining consistent quality and nutrient content in the granulated biochar compost fertilizer. Here, dynamic batching equipment is the best option because of simultaneously material feeding with high precision.
Top 2 solutions for granular biochar compost based fertilizer production
When it comes to the granulation of biochar and compost mixture, there are 2 solutions are popular with carbon-based compost pellets fertilizer manufacturers.
20%-40% moisture wet biochar compost granulation plan
If your biochar compost material has a moisture of 20%-40%, buy a wet compost granulation machine is an ideal choice. Because it can use liquid as binder to facilitate the biochar based fertilizer formation from compost. For this, we especially design not only disc pelletizer for small-scale biochar fertilizer pelleting and rotary drum granulator for over 10 TPH larger scale compost granulation with biochar. The both two machines can be equipped with spray device for precise water content controlling in the wet granulation process of carbon based fertilizer.
Solution for making char-based fertilizer from dry compost
However, if you plan to start biochar compost based fertilizer production with dry compost material (with moisture less than 20%), roller press granulator is the best option. Because, it can convert biochar compost powder into organic fertilizer granules without water involving. In this way, you can reduce the cost on dryer and cooler purchasing, which makes granulated carbon based fertilizer easier to store and transport.
| Equipment | Capacity (t/h) | Granule Size (mm) | Granulation Rate | Feeding Moisture |
|---|---|---|---|---|
|
Rotary Drum Granulator |
1-30 | 3-6 | 90% | 20%-40% |
|
Disc Granulator |
1-6 |
1-8 | 93% | 20%-40% |
|
Double Roller Granulator |
1-3 |
3-10 |
97% |
5%-20% |
What is the price of the granular biochar compost based fertilizer production line?
The price range for a granular biochar compost-based fertilizer production line typically spans from $60,000 to $500,000. This variance in cost is influenced by several factors, including the scale of production, the level of automation, and the quality and specifications of the fertilizer machinery involved.
$60,000-$150,000 biochar compost granules making solution
A basic production line for making carbon fertilizer pellet from compost usually pricing around $60,000-$150,000. It usually includes essential biocahr fertilizer machinery such as a crusher, mixer, granulator and packaging equipment. These setups are suitable for 1-10 t/h biochar compost granulation operations that require some hands-on approach.
$150,000 and $300,000 granulated char-based fertilizer making
As the complexity of the carbon-based fertilizer pelleting equipment, they costs between $150,000 and $300,000. Here, the system contains the biochar compost granulating machines from crusher to packaging scale. At the same time, it also can fully meet your requirements for 1-10 t/h output of granulated char-based fertilizer.
$300,000-$500,000 costs to produce biochar fertilizer pellets from compost
If you preparing a $300,000-$500,000 budget, you can buy a biochar compost to fertilizer granules system with fully automation. It is especially designed for THE large scale carbon based fertilizer granulation with 10-20 TPH capacity. This is also consists the whole sets compost granulation machines including palletizer machine. There is nearly no labor force needed and you can make more money.
Is there machines for making biochar and compost for char-based fertilizer manufacturing?
Of course. As a considerate manufacturer for granulated compost fertilizer making equipment, we can provide you with quality biochar machine and composting equipment.
On the other hand, with professional fertilizer composting machine, you can finish it within 20 days. For this, there are in-vessel compostor for fast compost preparing, large scale wheel type compost turner, economical groove type compost machine, etc.
Besides granular biochar compost based fertilizer production, YUSHUNXIN also can offer you many other compost pellet making solutions. Such as bio compost fertilizer granulation plan, cow dung compost pelleting line, fermented chicken manure pellet manufacturing project, etc. Welcome to contact us for the best one immediately.
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