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With more than 20 years of experiences on advanced compost granulating machines manufacturing. YUSHUNXIN fertilizer equipment earn the trust and praise of customers at home and abroad.
Latest Granulated compost solutions
Discover the latest granulated compost solutions design in YUSHUNXIN fertilizer equipment company. Get the best granular compost pellet plan and machinery for you.
Compost Mineral Fertilizer Granulation Plant
Project • 1-30 T/H • 1-10 mm Granules
Wheel Type Compost Turner For Sale
Compost Machine • 8-30m turn width • 20 days
Rotary Drum Churning Compost Pelletizer
Granulator • 5-8 T/H • 2-5 mm Granules
Granular Biochar Compost Based Fertilizer Production
Project • 1-20 T/H • $50,000-$500,000
Granular Compost Fertilizer Drum Coating Machine
Auxiliary Equipment• 1-30 T/H
How To Produce Granular Biofertilizer From Compost
Project • 1-20 T/H • 1-10 mm Granules
why choose us
If you want to buy equipment for your compost to organic fertilizer pellets project, YUSHUNXIN Engineering Equipment
Granular compost fertilizer Production Cases
There are some cases of our past customers for granulated compost fertilizer production plants setup for your reference.
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News & FAQ
Both industrial and company news are here. And all you want to know about compost pelleting equipment and technoloies.
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How to recycle unqualified size particles for reprocess in compost granulation process?
In general, the rate of required size compost pellet making can reach 90%-95% with YUSHUNXIN compost pelleters. It can ensures minimal material loss. Still, to truly granulate compost in no waste, the remaining 5%-10% of granulated compost fertilizer—either too large or too small—must be properly recycled. Commonly, it needs only 2 steps.
Separate compost granules with required size from the unqualified
First, you need to separate the granulated compost fertilizer pellets from those that do not meet your requirements. For this, rotary drum screener can finish it perfectly. With sieving mesh rotation, it can divide pelletized compost fertilizer into the size of required, too large and too small. There are 1-20 t/h capacity models of compost screeners for you.
Crushing returned fertilizer particles in fine powder
Next, you can grind the unqualified compost granules into fine powder for returning to the compost pellet making machine. For the returned compost pellets crushing the chain crusher is the best choice. Because of small space needed, you can put it closed to rotary screener directly. Namely, it don not need extra belt conveyor.
This system can greatly reduce the material waste in compost granulation plant. If you need the unqualified compost pellet recycling system, welcome to contact us now!
Is there powder dust material recycling system for no waste compost granulation?
Besides granulated compost fertilizer returning, you also can reach zero waste by prevent dust generation. For this, YUHSUNXIN can offer you best solutions, which contains:
Professional dust collectors
First, the most effective solution to recycle the spread powder in compost granulation is use professional dust collectors. Including cyclone dust collectors, water curtain dust collectors, and dust fall rooms. These devices capture airborne particles during compost pellet making, especially in the steps of compost drying and cooling. The compost material in the dust collecting system can be recycled to prepare granular compost fertilizer again.
Fertilizer machine with dust covers
In addition, for further reduce the waste in compost granulation, you can also add dust covers on machine where compost powder is easier to spread. Such as belt convey and screening. Here, YUSHUNXIN can offer you these customized machine to granulate compost in no waste.
In summary, it is entirely feasible to granulate compost in no waste. YUSHUNXIN can offer you the best solutions. Welcome to contact us for your own granulation compost fertilizer manufacturing plan immediately.
What types of diesel compost pellet mills are available in YUSHUNXIN?
In general, for those who want to produce compost fertilizer pellets with mineral material adding, there are 2 solutions are popular with the manufacturers.
New type organic fertilizer granulator
This new type organic fertilizer granulation machine is designed to efficiently produce compost pellets with high hardness. Its granulation rate of 2-5 mm organic fertilizer pellets making can reach to 95%. At the same time, single set output is 1-8 t/h, which can fully meet your small and large scale organic compost granulation.
Double roller granulation machine
But, the best choice for dry compost pellet production is double roller granulation equipment. This machine uses rollers to compress compost materials into solid organic fertilizer pellets. There is nearly no water involved. It’s especially effective for no drying compost granulation and start the project in water-scarce areas.
Flat die pellet mill
The flat die pellet mill is a more compact option for smaller compost granulation operations. It is user-friendly, easy to maintain, and highly efficient for converting organic compost into uniform fertilizer pellets. So, it is ideal for farms or businesses just starting out.
Is there solution to generate powder for the whole granulated compost making line?
Of course. Besides diesel compost pellet making machines, YUSHUNXIN also prepare large diesel powder generator. This can supply enough electricity for the whole compost granulation line working. Commonly, there are various models of powder generators for your choice.
If you have any other requirements for compost granules making, welcome to contact us now.
How much does a 5 t/h pan compost granules making line cost?
Are you finding equipment for your compost fertilizer granulation plant? Disc pelletizer is an ideal choice when you have requirements as follows:
In general, a complete 5 t/h compost granules making line with pan pelletizer pricing between $120,000-$170,000. Commonly, it contains material feeding machine, compost crusher, fertilizer mixer, pan granulation equipment, dryer, cooler, packing machine, dust collector, etc. The precise quote of the compost pelleting line designs. Like is it need composting or not, dust covers, carbon steel or stainless steel material, etc.
What is the plant operation cost of producing compost granules per day in Russia?
After buying compost granulation line machines, you need to consider the cost for a compost organic fertilizer granulation plant operation. This usually contains workers payment, electricity energy cost, fuel investment, etc.
Here, take the above 5 t/h pan compost granules making line as example. If it cost Rs 500 per man /day , power at Rs 7/ kwHr , Agricultural waste fuel at Rs 10/kg , Furnace oil at Rs 45/kg, etc.
The compost granulating plant approx cost for one day is 38668.8Rs= 500Rs*4 workers+ 154.8 Kw*Rs7/KwHr* 8Hr+350kg*Rs 10*kg *8Hr.
Provided you want to get more precise operational cost of organic compost granulation line you buy, welcome to contact us now. In addition, if you want to know other aspects about compost pellet manufacturing plant setup, YUSHUNXIN also can offer you the best solutions and answers. Including fertilizer equipment powder solution, other granulated compost making line prices and so on.
How large amount of compost to make?
First of all, as the name suggests, you need to ensure the volume of organic waste you need to process. When you want to buy a large composting equipment for over 10 t/h compost granulation plant, wheel type compost turner is the best choice. Because it has a turning span of 8-30 m and turning depth of 1-3 m.
Which fermentation method of large scale composting machine you want to buy?
In the market, there are various machines for large scale compost making. They adopts different composting method and fermentation technologies. Here, you need to buy the best one according to your needs.
how much does the large scale compost machine cost?
Because of large capacity and advanced technology for better composting, the prices of large scale composting machines are between $20,000-$60,000. As mentioned above, wheel type compost turner is the most economical one. Usually, a 10 m compost span one pricing $33,600
what is the material of the large scale composting equipment?
Commonly, in order to reduce the erosion from large compost production to fertilizer fermentation equipment, we will manufacturing large composting machine body with carbon steel, which has a high strength. In addition, for compost turning parts, we will add a film of anti-corrosion paint. Or we can replace it with manganese steel and stainless steel according to your requirements.
What type of organic waste material to decompose?
In general, YUSHUNXIN fertilizer fermentation equipment is suitable for almost all types of organic waste composting. Such as
Therefore, whether you buy the large fertilizer compost turner for organic waste management or commercial compost granules making, our equipment for mass production of compost can fully meet your needs.
How to find the reliable large scale composor manufacturer
After determining type of large fermentation machine you want to buy, it is advisable to find a reliable compost machine manufacturer. It is better to has advantages as follows:
Source factory for fertilizer compost equipment
Therefore, you can get the favourable price to buy the large composting equipment.
Considerate after-sale service
Timely solutions to composting turner installation, operation, compost production, etc.
By following these steps, you can make a well-informed decision when purchasing a large-scale composting machine, ensuring it meets your operational needs of compost fertilizer making and contributes effectively to your compost pellet manufacturing goals.
What we need to focus on when make compost pellets from fresh manure?
Compared use fermented material to make compost granules, you need to some pre-treatments when use fresh manure waste. In general, it consists of two parts. Dewatering and aerobic fermentation.
Removing excessive water from fresh manure
Generally, fresh manure has a high moisture – over 70% and even 90%. But the premium moisture for compost pellet making is 20%-45% and less. So, it is necessary to dry manure material before organic compost granulation. Then, for remove excessive water from fresh manure quickly, we recommend you buy a manure dehydrator. There is not only screw type dewatering machine for drying manure with 50%-80% moisture, but also inclined-screen solid and liquid dehydrator for disposing of manure waste with over 80% water content.
Decomposing manure to eliminate harmful substances
As the name suggest, the material compost pellet making is fermented manure. Because, in fact, the composting is a harmless process of fresh manure. It can kill the pathogens, pest eggs and grass seeds in manure. So, you can make granulated compost fertilizer with rich nutrients and no harms. And if you want to finiah the aerobic fermentation of organic waste fast, using a suitable compost equipment is the best choice. Here, we can offer you economical windrow composting turner, large scale wheel type composting machine and fast in-vessel compostor.
Come to get best solutions for granulated compost making
Moreover, when you want to make compost pellets from fresh manure, granulation machines are also necessary. You can choose the best one according to your needs.
Disc granulation line for small scale compost fertilizer granulation plant
Disc granulation is an excellent method for small-scale compost pellet production. With 1-6 t/h capacity, it also has characteristics of over 93% granulation rate, 1-8 mm size compost pellet making, etc.
Rotary drum granulation solution for industrial compost pellet making
But, when you plan to start a industrial compost granulation plant, we recommend you buy rotary drum granulation line. For on thing, besides small scale granulated compost manufacturing, it also has models for mass compost granule production. The maximum output one can produce 30 tons of organic compost pellets per hour.
Roller press extrusion method for dried compost pelleting
If your compost material moisture is lower than 30%, the most economical granulation plan of compost is roller extrusion. Only dry compost to 10%-20% water content by sun, you can feeding it to double roller pelletizer. Then the machine can press compost powder into organic granule automatically, without water assist. In addition, there is no drying and cooling in substance processes.
As a reliable granulated compost fertilizer equipment manufacturer, YUSHUNXIN will offer you best solutions to compost granule fertilizer production. Besides, plan to make compost pellets from fresh manure, we also design different solutions with various capacity, materials, budget, etc. Welcome to contact us for your own compost pellets production line.
What is the premium moisture content for chicken manure compost granulation?
20%-40% humidity is best for wet granulation of chicken poop pelleting
In the process of wet compost granulation, it is advisable to adjust the the humidity to between 20% and 40%. Only under the moisture condition, the chicken manure compost material will bind together and form into organic fertilizer granules that hold their shape and do not crumble. When the compost is dry (lower 20% water content), which can cause poor binding. So, the composted chicken poop cannot form into pellets. But , if the humidity of chicken manure compost pelleting is higher than 40%, it will lead to sticky granules and clogging of chicken manure compost granulation equipment.
5%-20% moisture is advisable during dry compost pellet making from chicken waste
However, when you process chicken manure material with dried compost granulator, 5%-20% water content is necessary. For one thing, high moisture content will cause the material to stick together in the equipment. This will affect the fluidity of the chicken manure compost and increase the risk of equipment wear and blockage. At the same time, the output of chicken poop fertilizer pellets will reduce. For another, this will affect the strength and density of chicken poop granules you produce. Therefore, it is easy to break and pulverize during storage and transportation.
How to control the humidity of chicken manure compost pelleting in wet granulation process?
Composting machine for 20%-50% fresh broiler waste disposal
If you plan to make granulated compost from fresh chicken manure, composting machine is necessary. It can remove harmful substances from broiler waste while reduce the moisture to 30%-40% by aerobic fermentation. So, you can start the compost pellets making after the decomposition of chicken poop immediately. Here, we can provide you with various industrial compost machines for your organic compost fertilizer granulation plant.
Dewatering machine for 50%-90% moisture chicken manure drying
However, if your material is fresh chicken farm waste or compost with over 50% moisture, it is advisable to use a fertilizer dehydrator. Making use of screw press, the machine can dry organic material with 50%-90% moisture to 30% quickly. Because of mainly physical force employment, there is no fuel investment, you can dry chicken manure compost at a low cost.
How to make chicken manure compost moisture suitable for dry granulation equipment?
As for dry granulation of chicken manure compost, the above methods are also excellent choices for you. Then, in this process, how to reduce the humidity of chicken manure compost pelleting to 20%? Our engineers have 2 tips for you.
As a professional provider for granulated compost making solution and equipment, YUSHUNXIN will try our best to help you start the granular compost fertilizer manufacturing business plan successfully. Welcome to contact us immediately by email or phone.
